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Design Handbook For Easily Cleanable Equipment

Third Edition 2004
Baking Industry Sanitation Standards Committee
www.bissc.org
"sanitation with sanity" since 1949

PURPOSE OF THIS HANDBOOK

The purpose of this handbook is to give the design engineer and field installer a quick and ready reference on the design and installation of bakery equipment so that it may comply with sanitation standards set forth by ANSI/BISSC/Z50.2-2003.

For a copy of the complete ANSI/BISSC/Z50.2-2003 Standards, please contact BISSC headquarters at the address shown below.


DESIGN HANDBOOK
Table of Contents

1 Basic Criteria for Bakery Equipment

1.1 Scope
1.2 Purpose
1.3 New Developments
1.4 New Equipment
1.5 Existing Equipment
1.6 Safety Code
1.7 Fire Code
1.8 Plumbing
1.9 Effective Date
1.10 Interpretations
1.11 Areas of Responsibility

2 Definitions

2.1 Accessible
   2.1.1 Readily Accessible
2.2 Cleaning in Place (CIP)
2.3 Cleaning Out of Place (COP)
2.4 Closed
2.5 Corrosion Resistant
2.6 Dead End
2.7 Equipment Disassembly Procedures
2.8 In-Place Cleaning (IPC)
   2.8.1 Mechanical Cleaning
   2.8.2 Wash Down Design
2.9 Non-Absorbent
2.10 Non-Toxic
2.11 Product Zone
2.12 Protective Coating
2.13 Removable
   2.13.1 Readily Removable
2.14 Sealed
2.15 Shall
2.16 Should
2.17 Smooth
2.18 Special Disassembly Tools and Equipment
2.19 Sufficient Clearance

3 General Principles of Design, Construction and Cleaning for All Bakery Equipment

3.1 Product Zone
3.2 Non-Product Zone
3.3 Cleaning of Equipment
   3.3.1 Written Instructions
   3.3.2 Cleaning Personnel

Section II Installation Guidelines


BISSC CERTIFICATION PROGRAMS

Third-Party Verification
Beginning 1998, in response to certain member companies’ needs, BISSC initiated an additional certification program - one of third-party verification. The new program enhances the value of the BISSC symbol within the baking industry because a credible inspection organization verifies that the equipment submitted for testing conforms to BISSC Basic Criteria and specific standards. Independent verification is performed by the AIB International Department of Audit Services, BISSC’s designated third-party inspection agency. AIB International has assisted BISSC in designing the new third-party verification program customized to meet the needs of the baking industry and BISSC-registered companies.

Manufacturers still must be registered and certified with the BISSC Office of Certification in order to participate in the program. Third-party inspections are performed to verify compliance to BISSC standards. A new symbol, incorporating the ‘BISSC-Verified’ label, distinguishes those pieces of BISSC-registered equipment that have passed third-party inspection. Recertification is required every four years.

Self-Certification
The Office of Certification of the Baking Industry Sanitation Standards Committee was established in 1966 to promote greater recognition and use of bakery equipment meeting the criteria of BISSC sanitation standards. Under this program, individual equipment manufacturers may apply to register their company with BISSC and certify equipment which meets the criteria of the specific standard(s) for which authorization is sought. Once certification is approved, the manufacturer may then display the BISSC Symbol on the equipment certified within the program.

This is a self-certification program. Before proceeding with the application process the manufacturer is urged to thoroughly review BISSC’s Basic Criteria, as well as the relevant standard(s), to ensure that the equipment for which certification is sought meets that criteria.

Upon receipt of the application, the Office of Certification will then review the application for conformance to the standard(s). An application deemed not to be in conformance will be returned to the applicant for further review.

The program is an annual one and is effective January 1 through December 31. Registrations and authorizations must be renewed annually if the manufacturer wishes to continue to display the BISSC symbol on the certified equipment.


LISTING OF BISSC STANDARDS

 


SPECIAL RECOGNITION

BISSC would like to recognize Jim Diver, chairman of the Design Handbook Committee, and his committee members, Bill Davis, Harold McDowell and David Shipman for their commitment in developing this very useful publication.

Copyright © BISSC 1995
All Rights Reserved
3rd edition: 2004


SUPPORTING ORGANIZATIONS

American Bakers Association
1350 I Street, NW, Suite 1290
Washington, DC 20005-3300
(202) 789-0300
fax: (202) 898-1164
www.americanbakers.org

AIB International
1213 Bakers Way
Manhattan, KS 66502
(785) 537-4750
fax: (785) 537-1493
www.aibonline.org

American Society of Baking
533 1st St E
Sonoma, CA 95476-6703
(707) 935-0103
fax: (707) 935-0174
www.asbe.org

BEMA, The Baking Industry Suppliers Association
7101 College Blvd, Suite 1505
Overland Park, KS 66210
(913) 338-1300
fax: (913) 338-1327
www.bema.org

Biscuit and Cracker
Manufacturers' Association

6325 Woodside Ct, Ste 125
Columbia, MD 21046
(443) 545-1645
fax: (410) 290-8585
www.thebcma.org


CONSULTING ORGANIZATIONS

  • American Public Health Association
  • International Association of Food Industry Suppliers - 3A Sanitary Standards Committee
  • International Association for Food Protection
  • National Environmental Health Association
  • U.S. Department of Agriculture
  • U.S. Public Health Service - Food and Drug Administration
 


Baking Industry Sanitation Standards Committee - PO Box 3999 - Manhattan, Kansas 66505-3999
Phone 866-342-4772 (U.S. and Canada) 785-537-4750 (International) - Fax 785-565-6060 - Contact BISSC